Using a filling machine brings numerous benefits. Here's a breakdown:
1. Benefits of Precision
Filling form | Error value | Qualified range (taking 4kg per barrel as an example) | Remark |
National metrology standards | ±1.5% | 3.94kg≤Filling volume≤4.06kg | Each time a barrel is filled, 0.0186 kg {0.056 kg (4.004-3.948=0.056) ÷ 3 (this value is the average error coefficient) = 0.0186} ÷ 4 kg (total weight) can be saved within the qualified range, which is a percentage of 0.46%. |
Manual operation by skilled workers | ±0.8% | 3.94kg≤Filling volume≤4.004kg | |
Weighing filling machine | ±0.1% | 3.94kg≤Filling volume≤3.948kg | |
One ton of finished paint can save 4.66 kilograms from packaging. A monthly production of 300 tons of paint can save 1,380 kilograms on packaging. Calculated at an average unit price of 10 yuan per kilogram, the value is 13,800 yuan. | |||
2. Efficiency Benefits
Extensive field testing has shown that using a semi-automatic filling machine is at least three times more efficient than manual operation. Calculated purely in terms of labor costs, this savings is three times greater than before. In other words, the previous hourly rate for packing was 13.5 yuan per ton (based on a monthly production of 400 tons and a monthly salary of 900 yuan for six packers: 900 yuan * 6 people / 400 tons = 13.5 yuan / ton). By using a filling machine, four workers will be eliminated, resulting in a labor rate of 4.5 yuan per ton (900 yuan * 2 people / 400 tons = 4.5 yuan / ton). This translates to a monthly cost savings of approximately 3,600 yuan.
The total of the above two items is: 13,800 yuan + 3,600 yuan = 17,400 yuan, which means that a paint factory with an original monthly output of 400 tons and 6 packers can save 16,200 yuan per month after deducting the monthly electricity and maintenance costs of 1,200 yuan if it now uses filling machines for packaging. The price of a packaging machine worth tens of thousands of yuan can be earned back in less than 3 months, and your quality management can also be taken to a higher level.
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